Concrete Batch Plants, Components & Spare Parts
CEA's experience and knowledge of the concrete industry has resulted in us being at the forefront of batch plant design and innovation. We are able to design, construct, erect and hand-over a turn-key plant within strict budgets and time constraints. Plant operations are made effortless by state of the art touchscreen systems enabling control of all plant operations.
Our batch plants run a waste management arrangement superior to the requirements of industry regulators, with CEA's own tried and tested contaminated water catchment, treatment and recycling systems. Dust extraction methods are problems of the past with innovative equipment being designed into our structures. Plant management is increasingly efficient, environmentally friendlier, with batching times decreasing, and plant operators content in the knowledge that their fully automated plant will run 'almost by itself', faultlessly and safely.
Our concrete plant solutions feature our patented
We offer complete transit agitator systems ready to fit onto your truck chassis. Our agitator systems ensure efficient mixing of. A-Frames and support pedestals are fully welded and heavily reinforced making it safer, more durable and highly rigid.
In addition to complete batching plants, CEA also offers a range of standard modular components featuring exceptional modular design. Standard components available readily in stock include
- Slump Stands
- Colour additive sheds and platforms
- General and access platforms
- Washstands
- Water treatment systems
- Conveyors
- Hopper
- Silos
- Structures
Slump Stands
Truck wash slump stands available in a number of configurations and arrangements to suit. All our slump stands feature
- Easy and safe access to back end of mixer
- Counter balanced walkway automatically swings up and out of the way when not in use
- Access stairway and platform to AS1657-1992
- Walkway fitted with shock absorbers to eliminate impact on platform
- Weather canopy ensures driver is sheltered from the weather and fluorescent lighting enables vision into barrel
- Blasted to class 2.5, primed in 2K zinc primer, 2k polyurethane top coat in your choice of colour
Maxi / Mini Combination Slump Stand
- Combination slumpstand servicing both Maxi and Mini trucks
Modular Mini stand allows for upgrade to any existing CEA Maxi
slumpstand
- Mini counter balanced walkway automatically swings up and
out of the way when not in use
- Access stairways and platform to AS1657-1992
- Walkway fitted with shock absorbers to eliminate impact on
platform
- Weather canopy ensures driver is sheltered from the weather
and fluorescent lighting enables vision into barrel
- Blasted to class 2.5, primed in 2K zinc primer, 2k
polyurethane top coat in your choice of colour
Aggregate Weigh Hopper
Modular 8 cubic metre aggregate weigh hopper. Other capacities and variations available upon request. All standard hoppers feature
- 50 degree minimum working angles
- MS plate construction
- Multiple vibrator mounts
- Modular design for ease of hopper replacement in the future
- Engineered channel and angle universal frame
- Load cells with swivels and safety rod or channel
- 600 high wing walls and front spill rubber curtain
- Blasted to class 2.5, primed in 2K zinc primer, 2k polyurethane top coat in your choice of colour
- Standard with CEA’s own 600 x 900 double gear gate
Pneumatic Piston Vibrator
CEA’s own pneumatic vibrator available in three different sizes, all compatible on CEA’s own universal vibrator mount. All units feature
- Face hardened impact piston
- Adjustable frequency and impact force
- Robust cast iron housing
- Replacement parts available
Double Jaw gear and Single Jaw Gates (600 x 900)
Standard double jaw gear gate 600 wide 900 long. Other custom sizes available upon request. All gates feature
- 55 degree minimum working angle
- Mild steel gate body construction
- Heavy mild steel jaws with stiffeners
- Heavy mild steel gear plates, ensuring smooth operation
- Bolted flange enabling quick onsite assembly/disassembly
- “Expanding Radius” jaws eliminate jamming with various sized aggregates
- K1045 gate bolts and sacrificial bushes with grease retention grooves for continual, maintenance free operation and longevity
- Gates bolts supported on both ends with additional internal wear bar
- Integral proximity mounting and vibrator mount
- Spare parts kept in stock and readily available
- Blasted to class 2.5, primed in 2K zinc primer, 2k polyurethane top coat in your choice of colour or in galvanised
Cement Silo & Structure
All cement silos are designed to built and certified to Australian Standards. All silos feature
- Domed roof with internal stiffeners to minimise water retention on roof
- Non slip chequer plate roof with surrounding handrails
- Complete with CEA’s own breather and overflow device and 200 diameter galvanised duct down to ground level
- Water drain spouts ensures that water does not run down side of silo
- CEA’s proprietary flat aeration base with large discharge pipe, maximising flow
- Mild steel plate construction
- Angle leg construction with angle bracing and internal gusseting
- Channel ring reinforcement around base of silo
- Large diameter cement fill blow-in pipe
- Internal service pipe and access rungs complying with Australian Standards
- Provision for dip stick, high level paddle probe and inspection hatch, and continuous level monitoring.
- Blasted to class 2.5, primed in 2K zinc primer, 2k polyurethane top coat outside in your choice of colour
- Corporate label and logos available on request
Standalone silo complete with own structure and access with engineered foundation to integrate into any existing batch plant to increase storage and production. All structures feature
- Angular leg construction
- Angle and channel bracing
- Roof access ladders and intermediate platforms complying with Australian standards
- Integral service platform enabling easy serviceability to air slides and aeration base.
Silo Aeration Base
CEA’s aeration base ensures your GP cement or flyash is delivered quickly into each batch. They come as standard on all our own silos and leaves little chance for blockages. Available also to be mounted to exiting silos. All our aeration bases feature
- Bolt-on flange and supporting gussets
- Perforated plate aeration membrane
- Recessed air mat for water tight mastic seal
- Large single or dual discharge pipe
Cement Air Slide
CEA air slides ensure that your product is delivered quickly from your silos to your weigh hopper or direct into your gob hopper. Custom lengths available, and different configurations available. All air slides feature
- Large 240 x 250 minimum aperture ensuring maximum flow
- Lightweight plate construction
- Internal baffle plates infinite adjustment to tweak the flow of delivery
- Multiple valves and air delivery hose for ample aeration to base
- Large discharge pipe
- Inspection hatches at both in-feed and out-feed ends enables ease of servicing or maintenance
- Bolt on polyester air mat
- Drip flange design minimises water ingress into the air mat
Cement Breather Box
CEA’s state-of-the-art reverse pulsating breather complete with control unit and solenoid valves. Can be installed and fitted to all existing silos. All our breathers feature
- Cylindrical pleated filter element with total filter area of 28 m2
- Weather tight bolt on lid for ease of service
- Fully automated programmable self-cleaning sequence
- Controller with adjustable dwell times
- Solenoid control valves
- Ducting to ground
- Blasted to class 2.5, primed in 2K zinc primer, 2k polyurethane top coat outside in your choice of colour
Silo Saver Box
CEA’s silo saver ensures can be fitted and installed on any silo. All our silo saver units feature
- Lightweight MS plate construction
- Galvanised duct elbow discharge allowing for unit to be installed within the hand rails
- Blasted to class 2.5, primed in 2K zinc primer, 2k polyurethane top coat outside in your choice of colour
Cement Weigh Hopper
CEA’s cement weigh hoppers are extensively braced to offer maximum longevity and robust. All our cement weigh hoppers feature
- Mild steel plate construction
- Bolt on airside allowing for ease of replacement
- 55 degree minimum working angle
- Load cells with swivels and safety rod depending on capacity
- Vibrator mounts on 3 sides
- Inspection hatches
- Provisions for high level paddle probe and inspection hatch
- Blasted to class 2.5, primed in 2K zinc primer, 2k polyurethane top coat outside in your choice of colour
- Breather filter unit
Ground Bin
Modular 21 cubic metre ground bin. Other capacities and variations available upon request. All standard ground bins feature
- 50 degree minimum working angles
- MS plate construction
- Multiple vibrator mounts
- Modular design for ease of replacement in the future
- Extensive external flat bar stiffening and ring channels/angles
- Blasted to class 2.5, primed in 2K zinc primer, 2k polyurethane top coat in your choice of colour
- Standard with CEA’s own 600 x 900 double gear gate
Surge Bin
Modular 12 cubic metre surge bin. Other capacities and variations available upon request. All surge bins feature
- 50 degree minimum working angles
- Heavy MS plate construction
- Multiple vibrator mounts
- Modular design for ease of replacement in the future
- Engineered support channel
- Load cells with swivels and safety rod or channel
- Extensive external flat bar stiffening and ring channels/angles
- Blasted to class 2.5, primed in 2K zinc primer, 2k polyurethane top coat in your choice of colour
- Standard with CEA’s own 600 x 900 double gear gate
Gob Hopper
Square aperture loading gob hopper can be adapted to suit existing batching plants. Standard features include
- Bolt-on, modular steel wear liners
- Fully welded steel construction
- Integrated additive, water, and cement discharges
- Generous 700 x 700 discharge main aperture
- Blasted to class 2.5, primed in 2K zinc primer, 2k polyurethane top coat in your choice of colour
Sock Lift
CEA’s own design sock lift enables you to cater for both Maxi and Mini trucks. Module system designed to work harmoniously with our own gob hopper. Typical features include
- Minimal moving parts
- Pneumatic operated lower and raise
- Fully guarded cylinder frames ensuring safety
- Fabricated components blasted and painted safety yellow
Water management system
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